Wall putty plant- Full FAQs
What is wall putty?
Wall putty is basically a white cement based fine powder that is created into a smooth mixture and applied to the walls before painting. Wall puttys mainly includes sands, cement, the additives normally are cellulose, emulsion powder, etc. Besides of the dry bag wall putty, the trailer mortar truck can loaded the bulk wall putty in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc.
What is wall putty plant?
The name “wall putty plant” shows that it is a kind of equipment that could produce the wall putty. Whatever the mini wall putty production line or the huge wall putty factory. The whole line totally includes raw materials storage system, weighing system, mixing system, packing system, dust collecting system, end product store system and control system
By output and operation, three families of wall putty plants are:
Mini wall putty production line– With the capacity 1-8 TPH, the mini wall putty production line is consist of material feeder, one level screw conveyor, belt screw mixer, second screw conveyor, finished products silo, automatic packing machine, control cabinet and air compressor.
Semi-auto wall putty mix plant– With the capacity of 10-40 TPH, the semi-auto wall putty manufacturing plant is composed of bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.
Full-auto wall putty plant– with the output from 10-100 TPH, the full-auto wall putty plant have the perfect structure is that Raw materials silos, screw conveyors, bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.
The advantages of full-auto wall putty plant as below:
*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.
*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.
*The automatic palletizers will give the total plant high-efficincy and make the full output of the wall putty plant.
*The raw materials storage silos saving the feeding time also make the quantities of labors as less as possible.
The sections of wall putty plants
The parts of the automatic wall putty plant as below:
* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Sands, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the Tile adhsive to the tank. The flexible pipe could down to the tank from 1500MM-2500MM.
What wall putty plant suit your request?
1-8 TPH mini wall putty ae production line matche the compact work site, limited buget, own use and some for selling.
10-40 TPH wall putty plant suit the enough work space, bigger investment, the own big project using or the construction materials manufacturers and suppliers in your local.
The motors and reducers in wall putty mix plants
The important section of a motor is the core. There are some aluminium core meanwhile some copper core. That is the 100% copper core in our motors that installed on our wall putty plants.
The reducers are used in the wall putty mix plants are generally two types the gear reducser and the cycloidal planetary reducer. The cycloidal reducer have the smaller size, 2-3 times durability than gear reducer. Ther are cycloidal reducers in our wall putty plants.
Should I choose the automatic palletizer?
If you use the mini wall putty manufacturing line, basically no need to use the automatic palletizer.
If the output of your wall putty factory is more than 10TPH meanwhile there have no extra labors to use, you can choose the automatic palletizer.
The transport of wall putty plants
Mini wall putty plant normally need one 20 feet container to load.
A semi-auto wall putty mix plants request the 1.5-4 sets 40 feet containers to transport.
A full-auto wall putty plant demand 3-10 pieces 40 feet containers to ship.
The price of wall putty plants
Mini wall putty plant price range is 4,000-8,000 USD.
A semi-auto wall putty mix plant price range is 12,000-40,000 USD.
A full-auto wall putty plant cost range is 30,000-500,000 USD.
