Masonry mortar plant- Full FAQs
What is masonry mortar?
Masonry mortars is along with thin-set mortar, is used to stick tile to wall or floor surfaces before grouting. Masonry mortars mainly includes sands, cement, the additives normally are cellulose, emulsion powder, etc. Besides of the dry bag masonry mortar, the trailer mortar truck can loaded the bulk masonry mortar in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc.
What is masonry mortar plant?
The name “masonry mortar plant” shows that it is a kind of equipment that could produce the masonry mortar. Whatever the mini masonry mortar production line or the huge masonry mortar factory. The whole line totally includes raw materials storage system, weighing system, mixing system, packing system, dust collecting system, end product store system and control system
By output and operation, three families of masonry mortar plants are:
Mini masonry mortar production line– With the capacity 1-8 TPH, the mini masonry mortar production line is consist of material feeder, one level screw conveyor, belt screw mixer, second screw conveyor, finished products silo, automatic packing machine, control cabinet and air compressor.
Semi-auto masonry mortar mix plant– With the capacity of 10-40 TPH, the semi-auto masonry mortar manufacturing plant is composed of bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.
Full-auto masonry mortar plant– with the output from 10-100 TPH, the full-auto masonry mortar plant have the perfect structure is that Raw materials silos, screw conveyors, bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.
The advantages of full-auto masonry mortar plant as below:
*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.
*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.
*The automatic palletizers will give the total plant high-efficincy and make the full output of the masonry mortar plant.
*The raw materials storage silos saving the feeding time also make the quantities of labors as less as possible.
The sections of masonry mortar plants
The parts of the automatic masonry mortar plant as below:
* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Sands, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the Tile adhsive to the tank. The flexible pipe could down to the tank from 1500MM-2500MM.
What masonry mortar plant suit your request?
1-8 TPH mini masonry mortar production line matche the compact work site, limited buget, own use and some for selling.
10-40 TPH masonry mortar plant suit the enough work space, bigger investment, the own big project using or the construction materials manufacturers and suppliers in your local.
The motors and reducers in masonry mortar mix plants
The important section of a motor is the core. There are some aluminium core meanwhile some copper core. That is the 100% copper core in our motors that installed on our masonry mortar plants.
The reducers are used in the masonry mortar mix plants are generally two types the gear reducser and the cycloidal planetary reducer. The cycloidal reducer have the smaller size, 2-3 times durability than gear reducer. Ther are cycloidal reducers in our masonry mortar plants.
Should I choose the automatic palletizer?
If you use the mini masonry mortar manufacturing line, basically no need to use the automatic palletizer.
If the output of your masonry mortar factory is more than 10TPH meanwhile there have no extra labors to use, you can choose the automatic palletizer.
The transport of masonry mortar plants
Mini masonry mortar plant normally need one 20 feet container to load.
A semi-auto masonry mortar mix plants request the 1.5-4 sets 40 feet containers to transport.
A full-auto masonry mortar plant demand 3-10 pieces 40 feet containers to ship.
The price of masonry mortare plants
Mini masonry mortar plant price range is 4,000-8,000 USD.
A semi-auto masonry mortar mix plant price range is 12,000-40,000 USD.
A full-auto masonry mortar plant cost range is 30,000-500,000 USD.
