Ready mix mortar plant- ready mix mortar manufacturing line-Full FAQs

What is ready mix mortar?

Ready mix mortar is basically gypsum powder based fine powder that is created into a smooth mixture and applied to the walls before painting. Premix plasters mainly includes gypsum powder, cement, the additives normally are cellulose, emulsion powder, etc. Besides of the dry bag premix plaster, the trailer mortar truck can loaded the bulk premix plaster in a huge tank of 30CBM, 40CBM, 50CBM, 60CBM, etc.

What is ready mix mortar plant?

The name “ready mix mortar plant” shows that it is a kind of equipment that could produce the ready mix mortar. Whatever the mini ready mix mortar production line or the huge ready mix mortar factory. The whole line totally includes raw materials storage system, weighing system, mixing system, packing system, dust collecting system, end product store system and control system

By output and operation, three families of premix plaster plants are:

Mini ready mix mortar production line– With the capacity 1-8 TPH, the mini ready mix mortar manufacturing line is consist of material feeder, one level screw conveyor, belt screw mixer, second screw conveyor, finished products silo, automatic packing machine, control cabinet and air compressor.

Semi-auto ready mix mortar plant– With the capacity of 10-40 TPH, the semi-auto ready mix mortar manufacturing plant is composed of bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine.

Full-auto ready mix mortar plant– with the output from 10-100 TPH, the full-auto ready mix mortar plant have the perfect structure is that Raw materials silos, screw conveyors, bucket elevator, weighing system, redy-mix silo, twin-shaft mixer, pre-packing silo, automatic packing machine, automatic palletizers.

The advantages of ready mix mortar plant as below:

*The formulations could be adjusted slightly and precisely by your real situations and detailed requests.

*The PLC control system will give the whole line full automatic operations. The touch screen will give you a “what you see is what you get” experience.

*The automatic palletizers will give the total plant high-efficincy and make the full output of the Tile adhesive plant.

*The raw materials storage silos saving the feeding time also make the quantities of labors as less as possible.

The sections of ready mix mortar plants

The parts of the automatic ready mix mortar production plant as below:
* Storage system-Raw materials silos, normally the standard 100 tons cement silos are the main storage devices. Gypsum powder, cement, fly ash and other request raw materials were lifted to the silos by bucket elevators.
* Weighing system– The materials step by step go into the weighing silo and scaled. Sometimes the other additives have the separate weighing bin.
* Mixing system– Non-gravity twin-shaft mixer with the excellent sealing, Mn13 Alloy blades, planetary cycloidal reducer and copper core motors make sure the durability and stability of the mixer.
* Automatic packing system-The valve packing machine fill the bags with phneumatic system with the range from 10-50 Kgs. The machine have the capacity of 6-10 seconds per bag packing.
* Bulk loading system– The powder loading sytem will be used when you need to fill the ready mix mortar to the tank. The flexible pipe could down to the tank from 1500MM-2500MM.

What ready mix mortar plant suit your request?

1-8 TPH mini ready mix manufacturing line matche the compact work site, limited buget, own use and some for selling.
10-40 TPH automatic ready mix mortar plant suit the enough work space, bigger investment, the own big project using or the construction materials manufacturers and suppliers in your local.

The motors and reducers in ready mix mortar mix plant manufacturing

The important section of a motor is the core. There are some aluminium core meanwhile some copper core. That is the 100% copper core in our motors that installed on our ready mix mortar plants.
The reducers are used in the ready mix production line are generally two types the gear reducser and the cycloidal planetary reducer. The cycloidal reducer have the smaller size, 2-3 times durability than gear reducer. Ther are cycloidal reducers in our ready mix mortar plants.

Should I choose the automatic palletizer?

If you use the mini ready mix mortar manufacturing line, basically no need to use the automatic palletizer.
If the output of your ready mix mortar factory is more than 10TPH meanwhile there have no extra labors to use, you can choose the automatic palletizer.

The transport of ready mix mortar plants

Mini ready mix mortar processing line normally need one 20 feet container to load.
A semi-auto ready mix mortar plants request the 1.5-4 sets 40 feet containers to transport.
A full automatic ready mix mortar plant demand 3-10 pieces 40 feet containers to ship.

The price of ready mix mortar plant

Mini ready mix mortar production line price range is 4,000-8,000 USD.
A semi-auto ready mix mortar manufacturing machine price range is 12,000-40,000 USD.
A full automatic ready mix mortar plant cost range is 30,000-500,000 USD.